Smoky Carolina Pulled Pork Sandwiches with Zesty Slaw

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There are moments in culinary journeys that truly stand out, and one such memorable occasion was when I had the distinct pleasure of joining forces with the legendary Dr. BBQ, Ray Lampe, for an exciting segment on Daytime. The atmosphere was buzzing with anticipation as Ray brought his magnificent Big Green Egg right to the studio rooftop. Against the backdrop of the city skyline, we set out to create the ultimate Western North Carolina-style pulled pork sandwiches, a true barbecue masterpiece.

Observing the Big Green Egg in action, one can’t help but be charmed by its distinctive appearance. With its dome lid wide open, it truly does resemble a friendly muppet character, ready to devour anything delicious placed within its ceramic embrace. This iconic cooker, revered by pitmasters and backyard enthusiasts alike, promised to transform a simple pork butt into something truly extraordinary. The air was thick with the promise of smoky goodness, and the anticipation for that succulent, fall-apart pork was palpable. GIMME PORK indeed!

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Nestled perfectly within the glowing mouth of the Big Green Egg was a beautifully seasoned pork butt, destined for an overnight smoke. This wasn’t just any cut of meat; it was the heart of our pulled pork adventure – a generously sized pork shoulder, patiently infused with hickory and cherry wood smoke for hours on end. It’s often playfully referred to as a “sweet pig’s ass,” but as any barbecue connoisseur knows, the pork butt is actually derived from the pig’s shoulder, a cut known for its ideal fat-to-meat ratio and connective tissue, which breaks down wonderfully during a long, slow cook. The term “butt” surprisingly originates from the barrels (butts) used to pack and ship pork shoulders in colonial New England. So, while its name might conjure images of an anatomical rear, it’s truly the shoulder that yields the most tender and flavorful pulled pork.

We extend our sincere gratitude to Sur La Table for providing the exquisite Foldable Grilling Tools, which proved indispensable during our smoky session.

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Behind the scenes, the magic of television production was in full swing. Here’s our engaging host, Dave, meticulously adjusting his microphone, ensuring every word of wisdom from Dr. BBQ would be clearly heard. Nearby, Rob, our vigilant floor manager and cameraman, expertly coordinated multiple cameras, guided the talent through their cues, and managed the intricate set. The seamless teamwork of the crew ensured that the captivating process of creating authentic Carolina barbecue was flawlessly captured for our viewers at home.

Ray Lampe, better known as Dr. BBQ, is a true authority in the world of barbecue. His expertise shines through in his latest literary offering, The NFL GameDay Cookbook. This essential guide for tailgating and home entertaining is a treasure trove of recipes designed to elevate any game-day gathering, making you the MVP of your culinary lineup. It’s from this very cookbook that we pulled the authentic recipe for the Barbecue Pulled Pork Sandwiches featured in our segment, bringing the heart of classic American barbecue right to your kitchen.

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With the stage set and the cameras rolling, Dr. BBQ masterfully demonstrated the craft of slow-smoking, transforming the raw pork butt into a succulent marvel. The aroma that filled the studio was simply divine, a testament to hours of patient cooking. The result was nothing short of perfection: tender, smoky pulled pork, glistening with flavor, ready to be piled high on soft buns. This is what true barbecue aficionados dream of.

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Oh, you want a closer look at that beautiful creation? Absolutely! Every strand of this slow-smoked pork tells a story of dedicated craftsmanship. The deep bark, developed from the rub and smoke, gives way to incredibly juicy, fork-tender meat. It’s the kind of pulled pork that makes you close your eyes and savor every single bite, embodying the very essence of Southern comfort food. This is the foundation upon which legendary sandwiches are built.

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But WAIT! The story doesn’t end with Dr. BBQ’s classic rendition. My role in this tag-team culinary adventure involved taking his perfectly smoked pulled pork and giving it an exciting, unexpected twist. I decided to infuse it with vibrant Asian flavors, drawing inspiration from the innovative and wildly popular Kogi BBQ Taco Truck in Los Angeles. This fusion approach created something truly unique: Korean-style tacos that combine the rich, smoky depth of traditional pulled pork with the bold, spicy, and tangy notes of a special Kogi BBQ sauce. It’s a flavor explosion that bridges culinary traditions! You can dive into this delicious fusion yourself; check out my recipe for Korean Style Tacos with Kogi BBQ Sauce here:

Carolina Barbequed Pulled Pork Sandwiches with Spicy Tangy Slaw: The Ultimate BBQ Experience

This authentic recipe, designed to bring the heart of true American barbecue to your home, is proudly featured in nfl-gameday-cookbook The NFL Gameday Cookbook by Ray “Dr. BBQ” Lampe, published by Chronicle Books. It’s a testament to the art of low-and-slow cooking, guaranteeing a game-day feast or a casual backyard gathering that will leave everyone craving more.

Mastering Barbecued Pulled Pork Sandwiches

Few dishes encapsulate the essence of genuine barbecue quite like a perfectly slow-cooked pork shoulder. This dish isn’t just a meal; it’s an experience, a journey into the rich traditions of Southern barbecue. The “pork butt,” despite its misleading name, is indeed sourced from the pig’s shoulder – specifically, the upper part of the front leg, including the shoulder blade. This cut is highly prized for its generous marbling and connective tissues, which, through extended cooking at low temperatures, break down into gelatin, yielding incredibly tender, juicy, and flavorful pulled pork that practically melts in your mouth. For the quintessential pulled pork sandwich, serving it generously topped with a crisp, refreshing coleslaw is absolutely essential. Whether you choose our suggested slaw or a cherished family favorite, that crunchy contrast is key.

For the Irresistible Rub:

Crafting the perfect rub is the first crucial step to an unforgettable pulled pork. This blend enhances the meat’s natural flavors and helps form that desirable “bark.”

  • 3 tablespoons salt (essential for seasoning and moisture retention)
  • 2 tablespoons black pepper (adds a foundational layer of spice)
  • 1 tablespoon granulated garlic (provides an aromatic depth)
  • 1 tablespoon paprika (contributes mild flavor and a beautiful reddish hue to the bark)

Key Ingredients for Succulent Smoked Pork:

  • One 7 to 8 pound pork butt, with the fat cap expertly trimmed off (this ensures even rub distribution and smoke penetration)
  • 2 tablespoons vegetable oil (helps the rub adhere and creates a better bark)
  • 1/2 cup apple juice or apple cider (used to steam the pork and add moisture during the wrap)
  • 2 cups Dr. BBQ’s Carolina Barbecue Sauce (Recipe below – the perfect tangy complement)
  • 12 fluffy hamburger buns (the ideal vehicle for your masterpiece)

Preparation: Building the Flavor Base

To prepare your pork, begin by combining the salt, black pepper, granulated garlic, and paprika in a small bowl, mixing them thoroughly to create your flavorful rub. Next, lightly coat the entire pork butt with vegetable oil; this acts as a binder, helping the rub adhere uniformly to the meat. Liberally sprinkle the homemade rub over all surfaces of the pork, pressing it gently to ensure it sticks. Once coated, place the seasoned pork butt in the refrigerator for at least 30 minutes, or for optimal flavor development, allow it to marinate for up to 12 hours. This resting period allows the rub’s flavors to penetrate deeply into the meat.

The Art of Smoking: Low and Slow Perfection

Preheat your grill or smoker for indirect cooking to a consistent temperature of 275°F (135°C). For that signature smoky flavor, incorporate hickory and cherry wood chunks or chips – hickory provides a strong, classic smoke while cherry adds a subtle sweetness and beautiful color. Place the seasoned pork butt in the cooker. Allow it to smoke undisturbed until its internal temperature reaches 160°F (71°C). This initial smoking phase, which typically takes between 6 to 8 hours depending on your cooker and the size of the butt, is where the magnificent bark forms and the deep smoky flavor penetrates the meat.

Once 160°F is reached, it’s time for the “Texas Crutch.” Lay out a large, double layer of heavy-duty aluminum foil on a baking sheet. Carefully transfer the pork butt onto the center of the foil. As you begin to fold and seal the foil package, pour the ½ cup of apple juice or apple cider over the top of the butt. This liquid will create a steamy environment, helping to tenderize the meat and push it through the “stall” – a point where the temperature plateaus. Seal the package tightly, taking care to avoid punctures, then return it to the cooker. Continue cooking until the meat reaches an internal temperature of 195°F (90°C), which should take another 2 to 3 hours. This temperature ensures the collagen has fully broken down, resulting in incredibly tender meat.

Remove the foil-wrapped pork from the cooker and place it on a baking sheet. Open the top of the foil slightly to allow steam to escape and let the pork rest for at least 1 hour. This crucial resting period redistributes the juices throughout the meat, guaranteeing maximum moisture and tenderness. Using heavy-duty neoprene gloves or a sturdy pair of tongs and a fork, carefully transfer the meat to a large pan. It will be exceptionally tender and might be difficult to handle without appropriate tools. Discard any remaining juices in the foil, as they will be quite fatty. Begin to shred the meat, removing any excess fat and bones that are now easily separated. The pork should practically fall apart with minimal effort. Continue pulling the meat until it’s shredded to your desired consistency, perfect for building a sandwich. Finally, add 1 cup of Dr. BBQ’s Carolina Barbecue Sauce to the shredded pork and mix thoroughly. Reserve the additional sauce for serving on the side, allowing your guests to customize their sandwiches. Serve this delicious pulled pork generously on fluffy white hamburger buns, topped with a heap of fresh coleslaw for that essential crunch and tang.

This recipe yields approximately 12 mouth-watering pulled pork sandwiches.

Dr. BBQ’s Carolina Barbecue Sauce: The Perfect Tangy Kick

No Carolina pulled pork sandwich is complete without its signature tangy, vinegar-based sauce. This recipe delivers a bright, zesty counterpoint that perfectly cuts through the richness of the smoked pork, creating a harmonious balance of flavors.

Sauce Ingredients:

  • 1 cup apple cider vinegar (the backbone of Carolina BBQ sauce)
  • 2/3 cup ketchup (adds a touch of sweetness and body)
  • 2 teaspoon sugar (balances the acidity of the vinegar)
  • 1 teaspoon salt (enhances overall flavor)
  • 1 teaspoon Worcestershire sauce (adds umami depth)
  • 1/2 teaspoon red pepper flakes (for a subtle, warming heat)

Preparation:

In a small saucepan, combine the vinegar, ketchup, sugar, salt, Worcestershire sauce, and red pepper flakes. Place the saucepan over low heat and gently simmer for about 5 minutes, stirring occasionally to ensure all ingredients are well blended and the sugar and salt have dissolved. This allows the flavors to meld beautifully. Once combined and heated through, the sauce is ready to be mixed with your pulled pork or served on the side.

This recipe makes approximately two cups of robust Carolina barbecue sauce.

Spicy Tangy Slaw: The Essential Crunchy Topping

A fresh, crisp coleslaw is not merely a side dish; it’s a vital component of the pulled pork sandwich experience. This spicy, tangy version provides the perfect refreshing crunch and vibrant contrast to the rich, smoky meat.

Slaw Ingredients:

  • One 16-ounce package of pre-shredded coleslaw mix (a convenient shortcut)
  • 1/2 red bell pepper, thinly sliced (adds sweetness and color)
  • 1/2 medium onion, thinly sliced (contributes a sharp, fresh bite)
  • 1 jalapeño, halved and thinly sliced (for a pleasant, zesty heat – remove seeds for less spice)

For the Zesty Dressing:

  • 1/3 cup olive oil (forms the rich base of the dressing)
  • 1/4 cup cider vinegar (provides the signature tangy element)
  • 1/2 teaspoon salt (balances flavors)
  • 1/2 teaspoon black pepper (adds a touch of classic spice)
  • 1/2 teaspoon red pepper flakes (enhances the “spicy” aspect of the slaw)
  • 1/2 teaspoon sugar (to round out the tartness and sweetness)

Preparation:

In a large mixing bowl, whisk together all the dressing ingredients: olive oil, cider vinegar, salt, black pepper, red pepper flakes, and sugar until thoroughly combined. This creates a balanced, flavorful base for your slaw. Add the shredded coleslaw mix, the thinly sliced red bell pepper, the onion, and the jalapeño to the bowl. Toss vigorously to ensure all the vegetables are evenly coated with the dressing. Let the slaw rest for 5 minutes, then toss again; this allows the flavors to begin marrying. For the best possible taste and texture, refrigerate the slaw for at least 4 hours, or ideally, overnight. This resting period allows the vegetables to absorb the dressing and for the flavors to fully develop, resulting in a perfectly crisp and zesty slaw.

This recipe yields approximately 8 generous servings of Spicy Tangy Slaw.

We hope you enjoy embarking on this incredible culinary journey, whether you stick to the classic Carolina style or venture into an Asian-inspired fusion. Happy cooking!